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Zeman SR 760 Structural Robotic Welding System

System Overview

Based on the Zeman™ Steel Beam Assembler built in 2010, we developed the SR™ 760 system, a single-rail version, designed to meet the demands of any fabricator, regardless of size.

This single-rail and space-efficient system automates complex welding jobs to help increase weld productivity, safety, and quality. Choose from three different options based on your automation needs.

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Economical and efficient, this fully-capable Steel Beam Assembler in a single-rail format to offer the most functionality in the smallest footprint.

The Operating Software

With every purchase, we are proud to provide you with our user-friendly ProFit™ software: the mastermind and gamechanger of this industry.

The ProFit software makes robotic beam welding simple and streamlined. Our software intuitively helps the operator throughout the process, from importing and creating to editing, producing a completed product every time. Machine learning or programming is not necessary.

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Easy Operation: Intuitive controls and automated workflow generation simplify operation. These features reduce the need for extensive training and allow for seamless integration into existing fabrication processes.

Smart Economic Investment: The SR 760 system helps reduce labor costs and downtime through its single-operator design, three-stage upgradeability, and minimal maintenance requirements.

Space Efficiency: The system's compact footprint and integrated profile-turning devices are ideal for facilities with limited space while maintaining high throughput.

Welding Safety: The system's remote monitoring capabilities and built-in safety features help mitigate risks associated with manual weld processes.

Welding Quality: The system helps deliver reliable results while minimizing rework and scrap by automating welding processes and full-dimensional quality checks.

Automated Handling: The SR 760 system automates repetitive tasks, allowing fabricators to focus on more manual tasks. This delegation helps enhance workflow efficiency.

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Upgrade Your System

Add Additional Capabilities at Any Time

The SR 760 system is a modular system that can expand its operations as your business grows! Starting with robotic welding capabilities, the SR 760 system can integrate material handling, part inspection, and part assembly with cost-saving upgrades instead of investing in separate systems.

Stage 1: Robotic Welding

SYSTEM INCLUDES

Whether you have to assemble or just weld out beams, this versatile cell utilizes the same work file for seamless integration. It can handle large volumes of steel with precision, and its torch-mounted laser measurement offers pinpoint accuracy by identifying the zero-reference point.

  • Welding tower and robot
  • Multipass welding process
  • Camera system
  • Vision system
  • Operating software
  • Control panel
  • Safety equipment
SR760_IMG_3633.jpg

Stage 2: Automated Positioning

Includes All Stage 1 Features PLUS

  • Beam auto-rotation using integrated flippers
  • Continuous automated welding
  • Weld on all sides of the beam
SR760_IMG_3562.jpg

Stage 3: Material Handling & Scanning

Includes All Stage 1 and 2 Features PLUS

  • Material handling robot
  • Scanner to verify part identification
  • Table to place parts after processes
SR760_stage_3-29.jpg

SR760 System
Technical
Specifications

Features

Machine Specs

metricimperial
Size
Overall Machine Length 22200 mm 72' 10 in 25240 mm 82' 9 3/4 in 28280 mm 92' 9 3/8 in
Overall Machine Width 10300 mm 33' 9 1/2 in
Overall Machine Height 4500 mm 14' 9 1/8 in
Capacity
Maximum add-part weight 200 kg 441 lbs
Maximum beam weight 5000 kg 11025 lbs
Main profile Width 760 mm 29.92 in
Main profile Length 12 m 40 ft 15 m 50 ft 18 m 60 ft

Materials

metricimperial

Main Profile Dimensions

height min-max width min-max length min-max
H-Beam
H-Beam		 80 – 400 mm3.15 – 15.75 in 150 – 760 mm5.91 – 29.92 in 3000 – 18000 mm3.15 – 708.66 in
U-Channel
U-Channel		 80 – 110 mm3.15 – 4.33 in 220 – 400 mm8.66 – 15.75 in 3000 – 18000 mm3.15 – 708.66 in
Rectangular
Rectangular		 80 – 300 mm3.15 – 11.81 in 80 – 500 mm3.15 – 19.69 in 3000 – 18000 mm3.15 – 708.66 in
Tube
Tube		 80 – 300 mm3.15 – 11.81 in 80 – 300 mm3.15 – 11.81 in 3000 – 18000 mm3.15 – 708.66 in

Add Part Dimensions

height min-max width min-max length min-max
H-Beam
H-Beam		 80 – 250 mm3.15 – 9.84 in 80 – 250 mm3.15 – 9.84 in 100 – 500 mm3.15 – 19.69 in
U-Channel
U-Channel		 100 – 400 mm3.94 – 15.75 in 70 – 120 mm2.76 – 4.72 in 60 – 500 mm3.94 – 19.69 in
Tube
Tube		 70 – 200 mm2.76 – 7.87 in 70 – 200 mm2.76 – 7.87 in 60 – 500 mm2.76 – 19.69 in
Angle
Angle		 60 – 180 mm2.36 – 7.09 in 60 – 180 mm2.36 – 7.09 in 60 – 1000 mm2.36 – 39.37 in
Plate
Plate		 50 – 800 mm1.97 – 31.5 in 100 – 1000 mm3.94 – 39.37 in 6 – 60 mm1.97 – 2.36 in

Welding Details

metricimperial
Welding SystemMAG
Type of Welding FilletFillet
GrooveGroove
Partial PenetrationPartial Penetration
Welding WireG3Si1
Single-Layer Welding Seam Size a3 – a63/16″ – 5/16″
Multi-Layer Welding Seam Size a8 – a157/16″ – 3/4″

Optional Upgrades

metricimperial
  • Main profile up to 15m
  • Main profile up to 18m
  • Main profile up to 50ft
  • Main profile up to 60ft

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