Zeman - SBA Compact

Compact, Full-Featured Assembler

Your path to a safer, cleaner and more productive fab shop

Optimized for assembly, the SBA Compact consists of 1 robot for assembly, tack and finish welding. In-out feed of beams requires a crane, and the machine fits within a length of just 26 meters.

Easy integration

This machine can become a part of your existing workflow with ease.

Available in an upgradable Compact+ model as well for:

One additional robot for weld out (multi layers up to a15)
Automated infeed and inloading devices reduce the side-time handling of beams substantially

Investment & Reward

With a Zeman machine you can be sure your investment will pay off quickly!

It’s a dangerous job, no doubt. Improving worker safety leads to less downtime due to injuries on the job
Automation increases your ability to reliably calculate job completion time and produce beams faster.
The machines don’t get tired. Even the best welder can get sloppy at the end of a long day. Avoid mistakes that lead to job delays and injuries, our machines will always perform reliably no matter how long the day is.
Produce more than just steel beams, produce a profit!

Not convinced? See our many customer testimonials or schedule a visit to a facility using a Zeman machine today!

SBA Compact
Technical
Specifications

Features

Modular Design. Allows to add Options to the machine at a later stage to make it even more productive.
Laser Measurement. Defines material dimensions and locate the zero reference point.
Tack & Weld Robot for fully automated and perfect beam assembly.
Parts Scanning Unit. For full quality check of all ADD parts. Each scan simultaneously checks and compares the results with the 3D model.
Parts Robot. ADD parts will be perfectly positioned to their exact weld location.
Integrated Profile Turning Device. Rotate beams the full 360° for maximum processing and continuous automated production.
Profile Clamping Unit. Secures the main profile for tacking and welding.
Machine Control. Fully automated production with all its data in sight and control from a safe position and distance.
ProFIT Software. Allows semi automated generation of the full assembly and welding workflow.

Machine Specs

metricimperial

Size
Overall Machine Length	24260 mm 79' 7 1/8 in	28240 mm 92' 7 3/4 in	30280 mm 99' 4 1/8 in
Overall Machine Width	9710 mm 31' 10 1/4 in
Overall Machine Height	6000 mm 19' 8 1/4 in

Machine length with OPTIONS
With auto InFeed	37970 mm 124' 6 7/8 in	46570 mm 152' 6 7/8 in	50150 mm 164' 6 3/8 in
With auto UnLoading	40190 mm 131' 10 9/32 in	48190 mm 158' 1 1/4 in	52190 mm 171' 2 23/32 in
With InFeed & UnLoading	53900 mm 176' 10 in	66520 mm 218' 2 7/8 in	72060 mm 236' 5 in

Capacity
Maximum add-part weight	200 kg 441 lbs
Maximum beam weight	6000 kg 13228 lbs

Materials

metricimperial

Main Profile Dimensions

	height min-max	width min-max	length min-max
H-Beam	80 – 500 mm3.15 – 19.69 in	150 – 1100 mm5.91 – 43.31 in	3000 – 18000 mm3.15 – 708.66 in
U-Channel	80 – 110 mm3.15 – 4.33 in	220 – 400 mm8.66 – 15.75 in	3000 – 18000 mm3.15 – 708.66 in
Rectangular	80 – 300 mm3.15 – 11.81 in	80 – 500 mm3.15 – 19.69 in	3000 – 18000 mm3.15 – 708.66 in
Tube	80 – 300 mm3.15 – 11.81 in	80 – 300 mm3.15 – 11.81 in	3000 – 18000 mm3.15 – 708.66 in

Add Part Dimensions

	height min-max	width min-max	length min-max
H-Beam	80 – 250 mm3.15 – 9.84 in	80 – 250 mm3.15 – 9.84 in	100 – 500 mm3.15 – 19.69 in
U-Channel	100 – 400 mm3.94 – 15.75 in	70 – 120 mm2.76 – 4.72 in	60 – 500 mm3.94 – 19.69 in
Tube	70 – 200 mm2.76 – 7.87 in	70 – 200 mm2.76 – 7.87 in	60 – 500 mm2.76 – 19.69 in
Angle	60 – 180 mm2.36 – 7.09 in	60 – 180 mm2.36 – 7.09 in	60 – 1400 mm2.36 – 55.12 in
Plate	50 – 800 mm1.97 – 31.5 in	100 – 1400 mm3.94 – 55.12 in	5 – 60 mm1.97 – 2.36 in

Welding Details

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Welding System	MAG
Type of Welding	Fillet Groove Partial Penetration
Welding Wire	G3Si1
Single-Layer Welding Seam Size	a3 – a63/16″ – 5/16″
Multi-Layer Welding Seam Size	a8 – a157/16″ – 12/16″