Zeman - SBA SR Compact

Single rail entry-level model

Economical and efficient, this fully-capable Steel Beam Assembler in a single-rail format to offer the most functionality in the smallest footprint.

The Single Rail Revolution

Our SBA Single Rail Compact is a fantastic entry-level tacking and welding machine. Economical and Efficient, it’s ready to help small and medium size shops increase their output and grow.

Easy integration

This machine can become a part of your existing workflow with ease. In just a few months from the point of order you can be up and running with the latest technology, producing steel faster and more reliably for your customers.

Choose your in-out feed based on your shop layout and preferred work style. Available in three different lengths:

12m, 15m, or 18m

Contact our team and get all your questions answered quickly and professionally.

Design

The single rail changed everything. Previously, smaller shops had trouble finding a machine that would fit in their space. This design compacts the major functions of the machine onto one rail; saving space and making in-out feed and the add parts table easily accessible.

Investment & Reward

With a Zeman machine you can be sure your investment will pay off quickly!

It’s a dangerous job, no doubt. Improving worker safety leads to less downtime due to injuries on the job
Automation increases your ability to reliably calculate job completion time and produce beams faster.
The machines don’t get tired. Avoid mistakes that lead to job delays and injuries, our machines will always perform reliably no matter how long the day is.
Not convinced? See our many customer testimonials or schedule a visit to a facility using a zeman machine today!

SBA SR Compact
Technical
Specifications

Features

Single Rail Design. Both, the welding and the assembly robot move on the same track. Allows minimum machine footprint and open access to feed material by fork truck.
Torch Mounted Laser Measurement. Defines material dimensions and locate the zero reference point.
Tack & Multi-Pass Weld Robot for fully automated and perfect beam assembly.
Parts Scanning Unit. For full quality check of all ADD parts. Each scan simultaneously checks and compares the results with the 3D model.
Parts Robot. ADD parts will be perfectly positioned to their exact weld location.
Integrated Profile Turning Device. Rotate beams the full 360° for maximum processing and continuous automated production.
Profile Clamping Unit. Secures the main profile for tacking and welding.
Machine Control. Fully automated production with all its data in sight and control from a safe position and distance.
ProFIT Software. Allows semi automated generation of the full assembly and welding workflow.

Machine Specs

metricimperial

Size
Overall Machine Length	22200 mm 72' 10 in	25240 mm 82' 9 3/4 in	28280 mm 92' 9 3/8 in
Overall Machine Width	10300 mm 33' 9 1/2 in
Overall Machine Height	4500 mm 14' 9 1/8 in

Capacity
Maximum add-part weight	200 kg 441 lbs
Maximum beam weight	5000 kg 11025 lbs
Main profile Width	760 mm 29.92 in
Main profile Length	12 m 40 ft	15 m 50 ft	18 m 60 ft

Materials

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Main Profile Dimensions

	height min-max	width min-max	length min-max
H-Beam	80 – 400 mm3.15 – 15.75 in	150 – 760 mm5.91 – 29.92 in	3000 – 18000 mm3.15 – 708.66 in
U-Channel	80 – 110 mm3.15 – 4.33 in	220 – 400 mm8.66 – 15.75 in	3000 – 18000 mm3.15 – 708.66 in
Rectangular	80 – 300 mm3.15 – 11.81 in	80 – 500 mm3.15 – 19.69 in	3000 – 18000 mm3.15 – 708.66 in
Tube	80 – 300 mm3.15 – 11.81 in	80 – 300 mm3.15 – 11.81 in	3000 – 18000 mm3.15 – 708.66 in

Add Part Dimensions

	height min-max	width min-max	length min-max
H-Beam	80 – 250 mm3.15 – 9.84 in	80 – 250 mm3.15 – 9.84 in	100 – 500 mm3.15 – 19.69 in
U-Channel	100 – 400 mm3.94 – 15.75 in	70 – 120 mm2.76 – 4.72 in	60 – 500 mm3.94 – 19.69 in
Tube	70 – 200 mm2.76 – 7.87 in	70 – 200 mm2.76 – 7.87 in	60 – 500 mm2.76 – 19.69 in
Angle	60 – 180 mm2.36 – 7.09 in	60 – 180 mm2.36 – 7.09 in	60 – 1000 mm2.36 – 39.37 in
Plate	50 – 800 mm1.97 – 31.5 in	100 – 1000 mm3.94 – 39.37 in	6 – 60 mm1.97 – 2.36 in

Welding Details

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Welding System	MAG
Type of Welding	Fillet Groove Partial Penetration
Welding Wire	G3Si1
Single-Layer Welding Seam Size	a3 – a63/16″ – 5/16″
Multi-Layer Welding Seam Size	a8 – a157/16″ – 3/4″